ECM · ENEE 154

Ch 7. Transformers

6 hours · 6 marks

7.1 Construction, Principle, EMF Equation of 1-ph Transformer

Primary N₁ Secondary N₂ Φ V₁ I₁ V₂ I₂
Figure 7.1 — Single-phase transformer construction

Construction

A single-phase transformer has two magnetically coupled windings wound on a laminated soft-iron (or silicon-steel) core, with no electrical connection between them (except in an auto-transformer). Main parts:

Core type: windings surround the limbs; more copper, less iron — common for high voltage.
Shell type: iron surrounds the windings; more iron, better short-circuit strength — common for low-voltage distribution.

Working principle

Based on Faraday’s law of mutual induction. An alternating voltage $V_1$ applied to the primary produces alternating flux $\Phi = \Phi_m\sin\omega t$ in the core. This flux links both windings and induces EMFs:

$$e = -N\frac{d\phi}{dt}$$

Energy is transferred magnetically from primary to secondary with (ideally) no change in frequency and nearly equal power (neglecting losses).

EMF equation

Instantaneous flux: $\phi = \Phi_m\sin\omega t$, $\omega=2\pi f$.

$$e = -N\frac{d\phi}{dt} = -N\Phi_m\omega\cos\omega t = N\Phi_m\,2\pi f\sin(\omega t-90^\circ)$$

Maximum EMF: $E_m = 2\pi f\,N\Phi_m$. RMS value:

$$E = \frac{E_m}{\sqrt{2}} = 4.44\,f\,N\,\Phi_m$$

For primary and secondary:

$$E_1 = 4.44\,f\,N_1\,\Phi_m,\qquad E_2 = 4.44\,f\,N_2\,\Phi_m$$

Turns ratio / transformation ratio:

$$K = \frac{E_2}{E_1} = \frac{N_2}{N_1} \approx \frac{V_2}{V_1}$$

Ideal transformer — features

7.2 No-Load and Load Operation; Main Flux Independent of Load

No-load operation

Secondary open. Primary draws a small no-load current $I_0$ (2–5% of full-load current), resolving into:

$$I_0 = \sqrt{I_w^2 + I_m^2},\qquad \cos\phi_0 = \frac{I_w}{I_0}$$

Induced $E_1 \approx V_1$ (no $I R$ drop at no load, neglecting $I_0 R_1$). Flux $\Phi_m = E_1/(4.44 f N_1)$ is fixed by supply voltage and frequency.

On-load operation

When load is connected, secondary current $I_2$ flows. Secondary mmf $I_2 N_2$ tends to demagnetize the core. Primary current increases by a load component $I_2'$ so that:

$$I_1' N_1 = I_2 N_2 \quad\Rightarrow\quad I_1' = K I_2$$

Total primary current: $\vec{I}_1 = \vec{I}_0 + \vec{I}_1'$.

Proof: main flux is (nearly) independent of load

From Kirchhoff’s law on the primary (steady state):

$$\vec{V}_1 = \vec{I}_1 R_1 + j\vec{I}_1 X_1 + (-\vec{E}_1)$$

At no load, $I_0$ is very small, so $I_0 R_1$ and $I_0 X_1$ drops are negligible → $E_1 \approx V_1$.

On load, primary current rises, but the increase in $IR$ and $IX$ drops is typically only a few percent of $V_1$. Hence $E_1$ (and therefore $\Phi_m = E_1/(4.44 f N_1)$) remains essentially constant — main flux is nearly independent of load.

Physically: any attempt by secondary mmf to reduce flux is immediately opposed by an equal and opposite primary load mmf ($I_1' N_1 = I_2 N_2$), so net ampere-turns (and flux) stay almost the same as at no load.

7.3 Equivalent Circuit

R₁ X₁ R₀ Xₘ X₂ R₂ V₁ V₂
Figure 7.2 — Transformer equivalent circuit (referred to primary)

A practical transformer is represented by resistances, leakage reactances, and a magnetizing branch:

Referred to secondary (divide primary quantities by $K^2$ for impedance, by $K$ for voltage/current as appropriate):

$$R_1' = K^2 R_1,\quad X_1' = K^2 X_1$$ $$R_{02} = R_2 + R_1',\quad X_{02} = X_2 + X_1',\quad Z_{02} = \sqrt{R_{02}^2 + X_{02}^2}$$

Referred to primary:

$$R_2' = \frac{R_2}{K^2},\quad X_2' = \frac{X_2}{K^2},\quad R_{01}=R_1+R_2',\quad X_{01}=X_1+X_2'$$

Approximate equivalent circuit: shunt branch moved to the supply terminals (valid because $I_0 \ll I_1$).

7.4 OC and SC Tests

Open-circuit (OC / no-load) test

Usually performed on the LV side; HV left open. Measure $V_0$, $I_0$, $W_0$.

$$W_0 = \text{iron (core) loss } P_i \text{ (full rated voltage)}$$ $$\cos\phi_0 = \frac{W_0}{V_0 I_0},\quad I_w = I_0\cos\phi_0,\quad I_m = I_0\sin\phi_0$$ $$R_0 = \frac{V_0}{I_w},\qquad X_m = \frac{V_0}{I_m}$$

Gives shunt-branch parameters and constant iron loss.

Short-circuit (SC) test

Usually on HV side; LV shorted. Apply reduced voltage $V_{sc}$ so that full-load current flows. Measure $V_{sc}$, $I_{sc}$, $W_{sc}$.

$$W_{sc} = \text{full-load copper loss } P_{\mathrm{cu,fl}}$$ $$Z_{01} = \frac{V_{sc}}{I_{sc}},\quad R_{01} = \frac{W_{sc}}{I_{sc}^2},\quad X_{01} = \sqrt{Z_{01}^2 - R_{01}^2}$$

Iron loss during SC is negligible (flux very small at reduced voltage). Gives series parameters of the equivalent circuit.

7.5 Voltage Regulation, Losses, Efficiency, Condition for Max Efficiency

Voltage regulation

Change in secondary terminal voltage from no-load to full-load, at constant primary voltage, expressed as % of full-load (or rated) secondary voltage:

$$\mathrm{VR} = \frac{E_2 - V_2}{V_2}\times 100\% \approx \frac{I_2 R_{02}\cos\phi \pm I_2 X_{02}\sin\phi}{V_2}\times 100\%$$

$+$ for lagging pf, $−$ for leading pf. At unity pf, $\mathrm{VR}\approx I_2 R_{02}/V_2$.

Losses

LossNatureHow obtained
Iron / core ($P_i$)Hysteresis + eddy; nearly constantOC test ($W_0$)
Copper ($P_{\mathrm{cu}}$)$I^2 R$; varies as (load)$^2$SC test ($W_{sc}$ at FL)

$P_{\mathrm{cu}} = x^2 P_{\mathrm{cu,fl}}$ where $x$ = load fraction (p.u. of rated kVA).

Efficiency

$$\eta = \frac{\text{output}}{\text{output}+\text{losses}} = \frac{x\,S_{\mathrm{rated}}\cos\phi}{x\,S_{\mathrm{rated}}\cos\phi + P_i + x^2 P_{\mathrm{cu,fl}}}$$

Condition for maximum efficiency

Differentiate $\eta$ w.r.t. $x$ and set to zero:

$$P_i = x^2 P_{\mathrm{cu,fl}} \quad\Rightarrow\quad x = \sqrt{\frac{P_i}{P_{\mathrm{cu,fl}}}}$$

i.e. iron loss = copper loss at that load. Load kVA for $\eta_{\max} = x\times$ rated kVA.

7.6 Auto Transformer and Isolation Transformer

Auto transformer

Single winding acts as both primary and secondary; part of the winding is common. Conductively connected.

Used for: starting induction motors, interconnecting grids of close voltages, laboratory variable AC (Variac).

Isolation transformer

$K=1$ (or near 1) two-winding transformer providing galvanic isolation between supply and load — safety, noise reduction, breaking ground loops. No intentional voltage change; focus is isolation.

Solved Examples

Solved Example 1 — Losses & efficiency at overload

Q. A 150 kVA transformer has iron loss of 700 W and full-load copper loss of 1800 W. Find the losses and efficiency at 0.8 pf when the transformer is 25% overloaded.

Given: $S=150\,\mathrm{kVA}$, $P_i=700\,\mathrm{W}$, $P_{\mathrm{cu,fl}}=1800\,\mathrm{W}$, overload 25% → $x=1.25$, $\cos\phi=0.8$.

Copper loss at 1.25× load:

$$P_{\mathrm{cu}} = x^2 P_{\mathrm{cu,fl}} = (1.25)^2\times 1800 = 1.5625\times 1800 = 2812.5\,\mathrm{W}$$

Iron loss (constant): $P_i = 700\,\mathrm{W}$

Total losses: $2812.5 + 700 = 3512.5\,\mathrm{W}$

Output power:

$$P_{\mathrm{out}} = x\,S\cos\phi = 1.25\times 150\times 0.8 = 150\,\mathrm{kW} = 150000\,\mathrm{W}$$

Efficiency:

$$\eta = \frac{150000}{150000+3512.5}\times 100\% = \frac{150000}{153512.5}\times 100\% = \mathbf{97.71\%}$$

Answer: Total losses = 3512.5 W; efficiency = 97.71%.

Solved Example 2 — OC/SC → equivalent circuit referred to secondary

Q. A 20 kVA, 2200/220 V, 50 Hz single-phase transformer gave the following test results:

  • OC test (instruments on LV side): 220 V, 4 A, 150 W
  • SC test (instruments on HV side): 100 V, 9 A, 400 W

Draw the equivalent circuit referred to the secondary.

Step 1 — Shunt branch (from OC on LV = secondary side already):

$$\cos\phi_0 = \frac{150}{220\times 4} = 0.1705,\quad I_w = 4\times 0.1705 = 0.682\,\mathrm{A},\quad I_m = \sqrt{4^2-0.682^2}=3.941\,\mathrm{A}$$ $$R_{02}' = R_0 = \frac{220}{0.682} = 322.6\,\Omega,\qquad X_{m2} = \frac{220}{3.941} = 55.8\,\Omega$$

(These $R_0$, $X_m$ are already referred to secondary / LV.)

Step 2 — Series branch from SC on HV (primary):

$$Z_{01} = \frac{100}{9} = 11.11\,\Omega,\quad R_{01} = \frac{400}{9^2} = 4.938\,\Omega,\quad X_{01} = \sqrt{11.11^2-4.938^2}=9.95\,\Omega$$

Refer to secondary: $K = V_2/V_1 = 220/2200 = 0.1$

$$R_{02} = K^2 R_{01} = (0.1)^2\times 4.938 = 0.0494\,\Omega$$ $$X_{02} = K^2 X_{01} = 0.01\times 9.95 = 0.0995\,\Omega$$

Equivalent circuit referred to secondary:

  • Series: $R_{02}=0.0494\,\Omega$, $X_{02}=0.0995\,\Omega$
  • Shunt at secondary terminals: $R_0=322.6\,\Omega$, $X_m=55.8\,\Omega$
  • Ideal transformation $2200:220$ (or omit ideal TF if entire circuit is on secondary side with secondary voltage source $V_2$)

Iron loss from OC = 150 W (constant). Full-load copper loss = 400 W (from SC at ~rated current: rated $I_1=20000/2200=9.09\,\mathrm{A}\approx 9\,\mathrm{A}$).

Solved Example 3 — Condition for max efficiency

For the 150 kVA transformer of Example 1 ($P_i=700\,\mathrm{W}$, $P_{\mathrm{cu,fl}}=1800\,\mathrm{W}$), find kVA at maximum efficiency and $\eta_{\max}$ at unity pf.

$$x = \sqrt{\frac{P_i}{P_{\mathrm{cu,fl}}}} = \sqrt{\frac{700}{1800}} = 0.6236$$ $$\text{kVA for }\eta_{\max} = 0.6236\times 150 = 93.54\,\mathrm{kVA}$$ $$P_{\mathrm{cu}}=P_i=700\,\mathrm{W},\quad P_{\mathrm{out}}=93.54\times 1\times 1000=93540\,\mathrm{W}$$ $$\eta_{\max}=\frac{93540}{93540+700+700}\times 100\% = \mathbf{98.53\%}$$

Most Probable Questions

Q1. Derive the EMF equation of a single-phase transformer. 5 marks
Start from $\phi=\Phi_m\sin 2\pi ft$, apply $e=-N\,d\phi/dt$, obtain $E_{\mathrm{rms}}=4.44\,f\,N\,\Phi_m$. Write $E_1$ and $E_2$. See §7.1.
Q2. Prove that the main flux in a transformer is approximately independent of load. 5 marks
Use $V_1\approx E_1$ (small impedance drop) so $\Phi_m=E_1/(4.44 f N_1)$ is fixed by $V$ and $f$; primary load mmf balances secondary mmf. See §7.2.
Q3. Explain OC and SC tests. How are equivalent-circuit parameters obtained? 6 marks
OC → $P_i$, $R_0$, $X_m$. SC → $P_{\mathrm{cu,fl}}$, $R_{01}$, $X_{01}$. Refer to primary or secondary with $K^2$. See §7.4 and Example 2.
Q4. Define voltage regulation of a transformer. Derive the approximate expression. 4 marks
$\mathrm{VR}=(E_2-V_2)/V_2\times 100\%$; approx. $(IR\cos\phi\pm IX\sin\phi)/V$. See §7.5.
Q5. Derive the condition for maximum efficiency of a transformer. 4 marks
Set $d\eta/dx=0$ → iron loss = copper loss → $x=\sqrt{P_i/P_{\mathrm{cu,fl}}}$. See §7.5.
Q6. A 150 kVA transformer has iron loss 700 W and FL copper loss 1800 W. Find efficiency at 0.8 pf when 25% overloaded. 5 marks
Worked in Solved Example 1 — $\eta=97.71\%$; total losses 3512.5 W.
Q7. Differentiate between auto transformer and isolation transformer. 4 marks
Auto: single winding, conductive link, copper saving, no isolation. Isolation: two windings, $K\approx 1$, galvanic isolation for safety. See §7.6.
Q8. List the features of an ideal transformer. Draw the equivalent circuit of a practical transformer. 5 marks
Ideal: $R=0$, no leakage, no core loss, $V\propto N$, $I\propto 1/N$. Practical: add $R_1,X_1,R_2,X_2,R_0,X_m$. See §7.1 and §7.3.
Q9. From OC and SC test data of a 20 kVA, 2200/220 V transformer, obtain the equivalent circuit referred to secondary. 6 marks
Full numerical solution in Solved Example 2.
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